Mei . 06, 2025 17:36 Rudi kwenye orodha
Against the backdrop of increasingly scarce global resources and growing environmental awareness, Aluminum Shredder, as a specialized equipment for processing aluminum waste, is receiving increasing attention. It can not only effectively achieve the recycling and utilization of aluminum resources, reduce the demand for primary aluminum mining, but also significantly reduce the pollution caused by the accumulation of aluminum waste to the environment. It is an important tool for promoting circular economy and sustainable development.
The main function of a small metal shredder is to mechanically crush various aluminum waste materials, such as aluminum profile scraps, discarded aluminum alloy products, aluminum cans, etc., into small aluminum shavings or particles. After subsequent melting treatment, these aluminum shavings can be remade into new aluminum products, achieving the recycling of aluminum resources. Compared with direct landfill or incineration of aluminum waste, using Aluminum Shredder for treatment can significantly reduce aluminum loss and improve resource utilization efficiency.
Firstly, the steel shredder machine can significantly reduce the production cost of aluminum products. Due to the much lower cost of recycling aluminum shavings compared to mining primary aluminum ores, using recycled aluminum shavings as raw materials can significantly reduce the production cost of aluminum products and improve the economic efficiency of enterprises. Secondly, it can significantly reduce environmental pollution. The mining and smelting process of primary aluminum ore generates a large amount of waste gas, wastewater, and solid waste, causing serious pollution to the environment. Using recycled aluminum shavings as raw materials can reduce the demand for primary aluminum ore, thereby reducing environmental pollution. Thirdly, it can effectively solve the problem of aluminum waste accumulation. With the development of the social economy, the amount of aluminum waste generated is also constantly increasing. Untreated aluminum waste not only occupies a large amount of land resources, but also causes pollution to the environment. Aluminum Shredder can effectively treat aluminum waste and alleviate the problem of accumulation.
For example, aluminum waste from different sources has complex composition and requires effective classification and pretreatment to ensure the quality of recycled aluminum shavings. In addition, the dust and noise generated during the crushing process also need to be effectively controlled to meet environmental protection requirements.
In summary, as an important resource recycling and environmental protection equipment, the scrap shredder machine has significant importance in promoting circular economy and sustainable development. With the continuous advancement of technology and the expansion of application scope, the scrap metal shredder machine will play a more important role in the future, making greater contributions to the effective utilization of resources and environmental protection. We need to continuously improve the aluminum scrap crushing technology, enhance its processing efficiency and environmental performance, and develop a more comprehensive aluminum waste recycling management system to fully leverage the advantages of Aluminum Shredder and make efforts to build a resource-saving and environmentally friendly society.
Targeted design:
Tool material: Aluminum is relatively soft, and high chromium alloy knives (HRC ≥ 58) are used to avoid sticking to aluminum (ordinary metal shredders may use harder but more adhesive tool steel).
Speed regulation: Aluminum shredding requires medium to low speeds (150300rpm) to reduce heat accumulation (high speeds can easily cause aluminum melting and sticking to the blade).
Sorting integration: often equipped with eddy current sorting machines, directly separating aluminum from other metals (such as iron filings).
Example of adaptation plan:
Thin walled aluminum materials (cans, aluminum foil):
Use a dual axis shearing shredder equipped with an "anti winding" blade shaft design.
Pre flattening treatment to improve feeding efficiency.
Heavy aluminum parts (car wheels, profiles):
Choose a high torque hydraulic driven shredder (power ≥ 110kW) with increased blade spacing (3050mm).
Aluminum containing impurities (such as aluminum-plastic composite film):
First shred to 2030mm, then separate the aluminum layer through pyrolysis or chemical methods.
Temperature control measures:
Spray cooling system (water mist or liquid CO ₂) reduces blade and material temperature (<60 ℃).
Design ventilation openings for device cavity to dissipate heat.
Anti oxidation process:
Inert gas protection (such as nitrogen) is used for high-purity aluminum recovery.
Add a covering agent (such as NaCl+KCl) during subsequent melting.
Loss control:
The mesh aperture matches the target particle size (too small can easily lead to repeated crushing and oxidation of aluminum shavings).
Tool maintenance:
Check blade wear every 8 hours (aluminum can easily cause blade passivation).
Use the symmetrical tool changing method to maintain rotor balance (deviation ≤ 0.1mm).
System cleaning:
Regularly clean the aluminum debris residue inside the chamber to prevent heat accumulation and fire hazards.
Add high-temperature lubricating grease (resistant to 150 ℃ or above) to the bearing every 200 hours.
Security Warning:
Install temperature sensors and spark detection systems (aluminum powder poses a risk of explosion).
Graded utilization:
Coarse particles (510mm): directly melted to obtain aluminum ingots with a recovery rate greater than 92%.
Fine powder (<1mm): formed into blocks by cold pressing or used as a raw material for aluminum thermite.
Value added sorting:
Near infrared sorting machine separates different aluminum alloys (such as 6061 vs. 3003).
Electrolytic purification (99.7% high-purity aluminum).
Environmental compliance:
Dust collection (bag dust removal+wet scrubbing tower).
Wastewater treatment (neutralization of aluminum ash leaching solution pH to 69).
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