Automatic Scrap Cable Granulator Copper Wire Recycling Machine is rapidly becoming a cornerstone of modern copper recycling plants globally. With the surging demands for efficient raw material reuse, environmental compliance (ISO 14001:2015), and operational cost reduction, automated granulators are pushing industry standards in precision, reliability, and sustainability.
Automatic Scrap Cable Granulator | AI Copper Wire Recycling

Industry Trends & Market Data

The global cable recycling equipment market was valued at USD 710 million in 2023 and is expected to grow at a CAGR of 8.2% through 2030, according to MarketsandMarkets. This surge is driven by the increasing replacement of aging electric infrastructure and regulations on electronic waste. Among all recycling technologies, the Automatic Scrap Cable Granulator Copper Wire Recycling Machine is recognized for its high copper recovery rate (up to 99.7%), low power consumption, and fully automated operation.
Leading recycling plants in Europe and Asia have reported up to 12% annual reduction in operational costs after switching to high-automation granulator lines. The Automated variant ensures precision separation of copper and PVC/XLPE materials, improving resale value while minimizing labor.

Key Technical Parameters

Model Processing Capacity Copper Recovery Rate Power Consumption Dimensions (L×W×H) Cutter Material Standard Compliance Control System
A1-800 800 kg/h ≥99.7% 48 kWh 4200×2200×2600 mm SKD11 (hardened tool steel) ISO 9001 / CE / RoHS PLC Siemens S7-1200
A1-500 500 kg/h ≥99.5% 35 kWh 3700×1900×2500 mm SKD11 ISO 9001 / CE PLC Schneider
A1-1000 1000 kg/h ≥99.8% 62 kWh 4700×2500×2850 mm SKD11+Tungsten Carbide ISO 9001 / CE / UL PLC Siemens S7-1500

Processing Capacity Comparison

Copper Recovery Rate by Model

Energy Consumption Trend (kWh)

Manufacturing Process Overview

Granulation Workflow Diagram

Feeding (Pre-shred)→ Shredding (Rotary Cutter - SKD11)→ Granulation (Precision Cage Mill, 1500rpm)→ Vibratory Separator (Multi-deck, mesh 1.2mm)→ Air Separation (Cyclone with frequency drive fan)→ Dust Collector (HEPA filter, ISO 8573-1)→ Discharge (Copper & Plastics)
  • Material Quality: All contact surfaces are made of SKD11 chrome steel with tungsten carbide reinforcement for over 18,000 hours of typical lifetime.
  • Manufacturing Process: Core components are CNC-machined (ISO 2768-f), welded with robotic TIG systems, and stress-relieved for maximum precision.
  • Inspection: Dimensional and hardness checks (HRc62-64), XRF composition test, electrical test of PLC panels, full functional dry-run with factory data logging.
  • Industry Standards: Built to ISO 9001, CE, and with design reference to ANSI B11 safety codes.
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Automatic Scrap Cable Granulator | AI Copper Wire Recycling

Application Scenarios & Advantages

The Automatic Scrap Cable Granulator Copper Wire Recycling Machine serves a wide spectrum of sectors, including:
  • Electric Utilities / Power Grid Operators — Safe processing of retired transmission wires (35kV/10kV/0.4kV).
  • Telecommunications — Recovery of copper from obsolete network cables (Cat.6, RG59, fiber-mix sheaths).
  • Building Renovation — Rapid separation of low-voltage, fire-resistant, and armored cables from demolition projects.
  • Petrochemical & Metallurgy — Handling of process control cables, stainless-steel sheathed, and high-temperature variants.
  • Municipal Solid Waste Sorting Centers — Automated, dust-controlled recycling environment.
Key Advantages in Application:
  • Energy Efficiency: Modern frequency drives and high-efficiency motors reduce energy usage by up to 21% (compared to legacy systems).
  • Corrosion Resistance: All wet/dust-exposed sections use 304SS liners, prolonging lifespan in humid or chemically aggressive plants.
  • Operator Safety: CE-certified safety interlocks, emergency stops, and low-noise enclosures (<78 dB(A)), built for 24/7 shift work.
  • Adaptability: Automatic calibration for wire diameter ranges: 0.12-50 mm², handling both soft and armored cables.
Real-world Case Example: In 2023, a recycling facility in the Netherlands processed 1900 tons of cable waste with an Automatic Scrap Cable Granulator Copper Wire Recycling Machine, achieving a net copper recovery of 98.8%, and reported zero unplanned downtime over 10 months (source: Recycling International).

Technology Advantage & Manufacturer Comparison

Selecting the right recycling machinery is critical. Below is a comparative analysis between the Automatic Scrap Cable Granulator Copper Wire Recycling Machine (A1 Series) and global alternatives:
Feature A1 Series
(This Product)		 Brand X (Germany) Brand Y (Italy)
Processing Capacity 500-1000 kg/h 300-750 kg/h 600-800 kg/h
Copper Recovery Rate ≥99.7% ≥98.3% 99.2%
Energy Consumption ≤62 kWh ≤70 kWh ≤77 kWh
Noise Level <78 dB(A) <82 dB(A) <88 dB(A)
Granulator Blade Life 18,000+ hours 10,000 hours 14,000 hours
Control Intelligence Full PLC (Siemens/Schneider) Basic PLC Analog relay logic
Industry Certification ISO 9001, CE, RoHS, UL CE, ISO 14001 CE
Warranty 24 months 12 months 18 months
Automatic Scrap Cable Granulator | AI Copper Wire Recycling

Custom Solutions & Integration

Custom Engineering: The manufacturer offers modular layout design and machinery customization for varying production requirements, including:
  • Inline magnetic separator for steel-armored cables
  • Air filtration upgrades (ISO 8573-1, medical grade)
  • Remote maintenance and diagnostic access (IIoT protocols)
  • Full system integration with warehouse logistics and automated feeding conveyors
Integration Example: A petrochemical group in Kazakhstan integrated the Automatic Scrap Cable Granulator Copper Wire Recycling Machine into their process control cable retirement project; over two years, the operation recycled 3,200 tons of cables and improved copper sales revenue by 16% without additional labor.

Product Application Examples & Customer Feedback

Building Sector Demo Project: In 2022, the demolition of a 100,000 m² office building in Munich involved the A1-800 model, handling cable bundles with flame-retardant and armored sheaths. The client achieved full ROI within 9.5 months via high copper yields, prompt separation, and zero safety incidents.
Client Testimonial (Precision Recycling Ltd., UK):
"Switching to the Automatic Scrap Cable Granulator Copper Wire Recycling Machine reduced our sorting labor by 75%. The copper purity remains above 99.75% - a game changer for our operational costs." — Mark T., Technical Director
Service Coverage: The manufacturer’s technical team provides full commissioning, operator training, and site adaptation worldwide, with reference installations in Germany, Saudi Arabia, Vietnam, and Brazil.

Certifications, Partnerships & Expertise

  • Factory certified to ISO 9001:2015 (Quality), ISO 14001 (Environmental), CE, and RoHS standards.
  • Strategic partnership with SUEZ, Siemens Automation, and Guangzhou CordTech for technology upgrades.
  • More than 16 years in recycling equipment industry, 4,500+ global installations.
  • Referenced by the “Copper Recycling Technology 2021” whitepaper issued by EU Recycling Hub.
OEM & ODM available — tailored solutions upon technical review.

FAQ: Professional Technical Questions & Answers

Q1: What is the main cutter material used in the Automatic Scrap Cable Granulator Copper Wire Recycling Machine?
A1: SKD11 alloy tool steel with optional Tungsten Carbide coating, precision CNC-machined, ensuring ≥18,000 h working life and consistent granulation.
Q2: What wiring size range does the machine support?
A2: Supported cable outer diameters: 0.12–50mm². It can process single-core, multi-core, armored, and shielded types.
Q3: Are the machines compliant with international safety standards?
A3: Yes, machines are CE, ISO 9001:2015, RoHS, and optionally UL certified. Safety features include redundant PLC interlocks, emergency stop, lockout/tagout, and IP54-rated panels.
Q4: How is dust and particle containment managed?
A4: Equipped with a multi-stage cyclone dust collector and HEPA-grade filtration (ISO 8573-1 Class 1); system collects 99.8% particles ≥0.3μm.
Q5: What are the installation and commissioning standards?
A5: All units are factory-tested and delivered per ISO 11148-1 installation manual; on-site setup, alignment, and test-run are provided by certified engineers.
Q6: How often do wear parts require replacement?
A6: Standard blade set lasts 12,000–18,000 hours (depending on feedstock). Replacement kits (ISO OEM matched) are available.
Q7: Is data logging or production reporting integrated?
A7: Yes, PLC software logs all production, downtime, and maintenance events for up to 36 months, downloadable via USB or remote client. Supports MES integration (OPC-UA/Modbus).

Delivery, Warranty & Customer Support

  • Delivery Period: 45-65 days ARO (after receipt of order), with expedited delivery available for urgent projects.
  • Warranty: Minimum 24 months for complete machine, extendable to 36 months for spindle and cutter modules.
  • After-sales Service: 24/7 technical hotline, remote PLC diagnostics, warranty part shipment in 48 hours for most regions.
  • Support: Lifetime technical consultation and access to software upgrades. Training manuals and installation video provided.
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References & Further Reading

  • “Copper Cable Recycling Equipment Technology and Market Analysis 2023,” MarketsandMarkets
  • Recycling International Forum: “Best-In-Class Wire Granulators and Their Role in E-Waste Management,” RecyclingInternational.com
  • “Cable Recovery & Granulation Guidelines,” EU Recycling Hub
  • “ISO 9001:2015 and E-Waste: Compliance for Recycling Facilities,” ISO News
  • “Wire Recycling Efficiency Case Studies,” ScrapMonster.com Forum
  • “ANSI B11 Safety Standards for Industrial Machinery,” ANSI